ABC Prosthetics & Orthotics proudly utilizes the TracerCAD system to design and fabricate orthotic and prosthetic devices.

The system is comprised of:

   Digitizer - which traces a shape and converts it into digital information
   Workstation - with Tracer software used to modify the three-dimensional shape.
   PDI Carver - carves the shape with a high speed cutter

The TracerCAD system dramatically changes the way orthotic and prosthetic devices are manufactured and speeds the process. The design and manufacturing procedure is more precise and efficient, and turn around time has improved.

An example of increasing our productivity is comparing the usual procedure of transporting, filling, and building custom body jackets (TLSO) versus utilizing the TracerCAD system. Previously we sent the body mold by commercial carrier to our off-site facility where technicians would close and fill it with plaster. These castings would sometimes weigh over 250 pounds! The mold would then be stripped and the casting modified. Using TracerCAD we now digitize the mold or create the shape from measurements on the TracerCAD system and electronically send the file to the manufacturing location via modem. A model is then carved out of a lightweight foam. The orthosis is then fabricated. If the situation warranted, a mold could be taken and the patient fit with the final orthosis within a four hour period.

Prosthetically, patients can be provided with test sockets within a manner of 30 to 40 minutes. The mold taken, digitized and electronically modified and then sent to the carver. The carver cuts the socket design from a plaster and starch block using a large drill bit. Once carved, the model is sent to the technicians for fabrication. The patient could take the preparatory socket home with him or her the same afternoon. The patient's records are stored electronically for future reference and the file can be easily modified in the future to provide patients with the best possible fit over time.

This technology allows ABC Prosthetics & Orthotics' clinicians to solve the problems of our clients with a greater degree of precision. More importantly, TracerCAD technology has reduced the fabrication time for what has always been seen as a labor intensive process, allowing our practitioners better quality time with their patients.